The continuous casting production line of solid surface material can feed materials automatically; resin, ATH, grains and pigment are provided respectively by the feed system; the trigger system (MEKPO, accelerant) is injected by injection gun, with the accuracy at 0.01% for 24-hr continuous casting. Each process is monitored with remote computers. The system stores more than 250 preparation ratios and can design as required by customers. The standard continuous casting volume of solid surface material is at 10-40Kg/min (1-2min/one sheet cast). Compared with the intermittent model, this machine can fill in more filling fillers by means of hi-temperature mixing of screw--thickness variation is at 0.1mm; the sanding volume of sanding thickness-setting procedure can be reduced by 50-60%; 3-5Kg raw material can be saved for each single sheet and 2/3 manpower can be saved. The gel time is shortened to 6 or 7min from 15~25min. With the continuous casting, the pattern is even and stable, while grain is vivid, so as to eliminate the irregularity of manual operation. The continuous casting line is applicable to the volume production.
Device NameJT-24
Device Profile
Casting parameters of JT-24: Such device is applicable to the casting and forming of compact (vacuumized) and non-compact (non- vacuumized) grain-type or pure (without grain) solid surface material. 1. Casting volume: 2-4Kg/min 2. Grain diameter of filler: ¡Ü1.0mm 3. Total power of the unit: 22.25KW£¬ 3X380V£¬ 50Hz 4. Consumption of compressed air: about 100L/min at 6-8ba 5. Vacuum mixing system: 2.4m3 stainless mixing vessel (steam or oil or water as heating medium) 6. A set of 50L feeding device 7. A set of activator metering device (incl. a precision gear pump and a flow monitor) 8. A set of base color metering device: 20L storage vessel and frequency control 9. A set of pattern color output device 10. A set of automatic cleaning device£¬ with the internal pressure of vessel at ¡Ü4bar.
Device NameJT-1040
Device Profile
Casting parameters of JT-1040:
Such device is applicable to the casting and forming of compact (vacuumized) and non-compact (non- vacuumized) grain-type or pure (without grain) solid surface material. 1. Casting volume: 10-40Kg/min 2. Grain diameter of filler: ¡Ü5.0mm 3. Total power of the unit: 37. 5KW£¬ 3X380V£¬ 50Hz 4. Consumption of compressed air: about 100L/min at 6-8ba 5. Vacuum mixing system: 4.3m3 stainless mixing vessel (steam or oil or water as heating medium) 6. A set of 250L feeding device 7. A set of activator metering device (incl. a precision gear pump and a flow monitor) 8. A set of base color metering device: 20L storage vessel and frequency control 9. A set of pattern color output device 10. A set of automatic cleaning device£¬ with the internal pressure of vessel at ¡Ü4bar.
Device NameJT-38
Device Profile
Casting volume: 3¡«8kg/min Grain diameter of filler¡Ü6.00mm. Total power of the unit: 47.87 KW£¬ 3¡Á380V£¬ 50Hz Consumption of compressed air: about 100L/min at 6¡«8 bar
Device NameJT-0503
Device Profile
Casting volume: 0.5¡«3kg/min Grain diameter of filler¡Ü1.00mm. Total power of the unit: 21.00 KW£¬ 3¡Á380V£¬ 50Hz Consumption of compressed air: 6¡«8 bar
Device NameJT-5300
Device Profile
Casting volume: 5¡«300kg/min Grain diameter of filler¡Ü3.00mm. Total power of the unit: 47.50 KW£¬ 3¡Á380V£¬ 50Hz Consumption of compressed air: about 150L/min at 6¡«8 bar
Device NameJT-1030
Device Profile
Casting volume: 10¡«30kg/min Grain diameter of filler¡Ü3.00mm. Total power of the unit: 35.50 KW£¬ 3¡Á380V£¬ 50Hz Consumption of compressed air: about 100L/min at 6¡«8 bar